The Pit Boss 1150 Pro Series is our top pick for its large cooking area, accurate PID controller, and sturdy construction. Pit Boss smokers offer excellent value with features like sear grates and flame broiler direct cooking, making them versatile for both smoking and grilling. This guide covers the best models for different needs, from budget options to feature-rich units.

Quick Answer

We evaluated Pit Boss smokers on temperature accuracy, build quality, ease of use, and customer satisfaction. The 1150 Pro Series leads with a PID controller for steady temps, while the 700FB offers a budget-friendly entry point. The Austin XL is a solid mid-range choice, but the 820 Pro has reported lid fit issues.

  • Best overall: Pit Boss 1150 Pro Series
  • Best value: Pit Boss Austin XL
  • Best budget: Pit Boss 700FB
  • Avoid: Pit Boss 820 Pro

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Quick Picks

  • Best overall: Pit Boss 1150 Pro Series, Large capacity with PID controller for precise smoking.. Check price on Amazon
  • Best value: Pit Boss Austin XL, Spacious cooking area at a mid-range price..
  • Best budget: Pit Boss 700FB, Affordable entry-level smoker with basic features..

Comparison Table

Model Hopper Capacity Cooking Area Key Feature Buy
Pit Boss 1150 Pro Series 26 lbs 1,150 sq in PID controller, sear grate Check Price
Pit Boss Austin XL 21 lbs 1,000 sq in Flame broiler, 8-in-1 versatility Check Price
Pit Boss 700FB 17 lbs 700 sq in Simple digital control, budget friendly Check Price
Pit Boss 820 Pro 20 lbs 820 sq in Pro series features, but lid fit issues Check Price

How We Chose These Grills Picks

We compared Pit Boss smokers based on temperature control accuracy, build quality (steel gauge, welds), hopper capacity, cooking area, and user-reported issues like uneven heating or rust. We also considered value for money and warranty support.

Key Takeaway: For most users, the Pit Boss 1150 Pro Series offers the best balance of performance, capacity, and reliability. If budget is tight, the 700FB works well for occasional smoking, but expect less precise temps. Avoid the 820 Pro due to frequent lid alignment complaints.

Best Overall: Pit Boss 1150 Pro Series

Pit Boss 1150 Pro Series

Best for: Smokers who want a large capacity smoker with accurate temperature control for long cooks. Why it made the list: The 1150 Pro Series features a PID controller that maintains set temperature within 5-10 degrees, a 26-pound hopper for extended runs, and a porcelain-coated cooking grate. The sear grate allows direct grilling at high heat, adding versatility.

  • Key specs: 1,150 sq in cooking area, 26 lb hopper, PID controller, temperature range 180-500 degrees F.
  • What we like: Accurate temperature hold, large capacity, sturdy steel construction, easy ash cleanout.
  • What we do not like: Heavy at 170 lbs, assembly instructions can be unclear, some users report paint peeling near firebox after extended use.
  • Who should buy it: Families or those who smoke large cuts like briskets and want set-and-forget convenience.
  • Who should avoid it: Those with limited space or who prioritize portability; also those on a strict budget.
  • Common complaints: Paint peeling on the lid after a few months, auger jams occasionally if pellets get damp, temperature probe can be inaccurate.
  • Size note: Dimensions: 55 x 49 x 29 inches. Ensure you have space for assembly and use.
  • Cleaning note: Ash cleanout system works well, but grease management requires regular scraping of the drip tray.
  • Alternative: If you want Wi-Fi and app control, consider the Pit Boss 1150 Pro Series with Wi-Fi add-on (sold separately) or the Pit Boss Navigator 850.

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Pit Boss Smoker Buying Guide

Understanding Pellet Smoker Types

Pit Boss offers vertical and barrel-style smokers. Vertical smokers like the 700FB are compact and great for beginners, but have smaller cooking areas. Barrel-style (horizontal) smokers like the 1150 Pro provide more space and often include direct grilling options. Consider your cooking style: if you mostly smoke, vertical is fine; if you also want to grill, go barrel.

Key Features to Look For

PID controllers maintain consistent temperatures better than standard controllers. Hopper capacity affects how long you can smoke without refilling. Cooking area matters for batch sizes. Look for porcelain-coated grates (easier to clean) and a flame broiler for searing. Warranty: Pit Boss offers 5 years on most models, but check terms.

Common Pitfalls and Maintenance

Pellet smokers require dry pellets; moisture causes auger jams. Regularly clean the fire pot and ash to prevent buildup. Grease fires can occur if drip tray is not cleaned. Some models have reported lid warping; check alignment upon delivery. Always use a pellet cover to protect from rain.

Safety Notes

  • Always place the smoker on a non-combustible surface away from structures.
  • Keep the grease tray clean to reduce fire risk.
  • Use only dry, high-quality pellets to prevent auger jams and uneven burns.
  • Never leave the smoker unattended while in use.

What to Avoid

  • Pit Boss 820 Pro: frequent reports of lid not sealing properly, leading to temperature fluctuations.
  • Storing pellets in damp areas; they absorb moisture and cause feed issues.
  • Skipping initial seasoning; burn off manufacturing oils before first cook.
  • Using lighter fluid or charcoal in a pellet smoker; it can damage the auger and fire pot.

FAQ

Can Pit Boss smokers be used in cold weather?

Yes, but you may need a thermal blanket to maintain temperature. The PID controller helps, but wind and cold can affect performance. Insulated blankets are available from Pit Boss.

How often should I clean the fire pot?

Every 3-4 uses or after each long cook. Ash buildup restricts airflow and can cause poor combustion. Use a shop vac to remove ash.

Do Pit Boss smokers come with a cover?

No, covers are sold separately. A cover is recommended to protect from rain and UV damage.

Final Verdict

The Pit Boss 1150 Pro Series is the best overall smoker for its combination of large cooking area, precise PID temperature control, and versatile grilling options. It offers great value for serious home smokers. For budget buyers, the Pit Boss 700FB is a solid entry-level choice, while the Austin XL balances size and cost. Avoid the 820 Pro due to lid issues.

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